Jul . 29, 2025 11:00
Quilted Waterproof Mattress Cover – Ultimate Protection & Comfort
Example: King size quilted waterproof mattress cover for modern bedrooms
Industry Overview & Market Trends for Quilted Waterproof Mattress Covers
As the global awareness of hygiene and sleep quality continues to rise, the demand for quilted waterproof mattress cover surges, particularly in sectors like hospitality, healthcare, and home furnishing. According to a 2023 BIS Research report, the worldwide waterproof mattress protector market size exceeded USD 2.5 billion and is projected to register a CAGR of 6.8% from 2024–2028, driven by eco-friendly manufacturing practices and next-gen microfiber materials.
- Key Market Segments: Hospitals, luxury hotels, family homes, elderly care, student dormitories
- Leading Geographies: North America (market share: 34%), Europe (23%), East Asia (19%)
- Trending Technologies: Multi-layer quilting, TPU-lamination, adhesive-free waterproofing, allergen barrier integration
Application: Quilted waterproof mattress protector widely used in hotels & clinics
Core Technology Parameters & Specification Comparison
| Product Model | Top Fabric | Waterproof Layer | Filling (GSM) | Backing Material | Fit Type | Sizes | Certifications | Feature Highlights |
|---|---|---|---|---|---|---|---|---|
| Mattress Cover Quilted King Queen Waterproof | Microfiber (95gsm) | TPU bonded (0.02mm) | 120 | TPU+Polyester | Fitted | King, Queen, Twin, Full | OEKO-TEX, ISO 9001 | Antibacterial, hypoallergenic, silent |
| King Quilted Mattress Cover Pro | Bamboo-poly blend | PU membrane | 150 | PE+Cotton Mix | Elastic Fitted | King | ISO 14001 | Odor control, eco-friendly |
| Fitted Quilted Mattress Protector Basic | Polyester Jersey | PVC-coated | 100 | Nylon | Fitted | Twin, Full | ANSI/ASTM D624 | Budget-friendly |
| Waterproof Fitted Mattress Protector Deluxe | Organic cotton | TPU-laminated | 180 | Poly-cotton | Deep Pocket Fitted | Queen, King | OEKO-TEX | Deep pocket, dust mite barrier |
Cross-section: fitted quilted mattress protector multi-layer structure
Detailed Manufacturing Process: Quilted Waterproof Mattress Cover
Step-by-Step Flowchart
1. Material Selection
Certified microfiber, waterproof TPU/PU film
OEKO-TEX
2. Cutting & Layering
Computer-controlled pattern cutting; layer stacking
CNC Process
3. Ultrasonic Quilting
Bonding fill to fabric via ultrasonic dots/lines
No needle holes for 100% waterproof
4. Waterproof Lamination
Hot melt/pressure lamination of TPU or PU film
ISO 13934-1 strength tested
5. Edge Stitching & Elastic Band
Fully enclosed mattress edges; high-elastic border
Meets ANSI/ASTM burst standards
6. Inspection & Testing
Water penetration, colorfastness, tensile/tear
ISO 9001
7. Packing & Delivery
Vacuum packing, private label, global shipping
Certified microfiber, waterproof TPU/PU film
OEKO-TEX
2. Cutting & LayeringComputer-controlled pattern cutting; layer stacking
CNC Process
3. Ultrasonic QuiltingBonding fill to fabric via ultrasonic dots/lines
No needle holes for 100% waterproof
4. Waterproof LaminationHot melt/pressure lamination of TPU or PU film
ISO 13934-1 strength tested
5. Edge Stitching & Elastic BandFully enclosed mattress edges; high-elastic border
Meets ANSI/ASTM burst standards
6. Inspection & TestingWater penetration, colorfastness, tensile/tear
ISO 9001
7. Packing & DeliveryVacuum packing, private label, global shipping
DIY test of waterproof fitted mattress protector - Real waterproof performance
Major Technical Advantages & Industry Standards
The quilted waterproof mattress cover integrates advanced multi-layer microfiber quilting with TPU waterproofing to deliver:
- Superior Waterproofing: TPU membrane resists >3,000 mm H2O hydrostatic pressure (ASTM D2083)
- Hygienic Barrier: Blocks dust mites, bacteria, fluids, allergens
- Breathability: 1800g/m2/day MVTR for cool sleep
- Elastic Fit: Fitted style secures against slips on mattresses up to 40cm deep
- Silent & Durable: No crinkling, >350 washing cycles lifespan
- Eco-Safe: Free from phthalates, PVC, formaldehyde (compliant with REACH & OEKO-TEX100)
- Certifications: ISO 9001:2015, OEKO-TEX, SGS
SGS, ISO, and OEKO-TEX certifications – Trust in the quality
Product Focus: Mattress Cover Quilted King Queen Waterproof Mattress Protector Microfiber Fabric
| Component | Specification |
|---|---|
| Top Fabric | Brushed Microfiber, 95gsm, hypoallergenic, soft touch |
| Filling | Advanced polyester fiber, 120gsm |
| Waterproof Layer | TPU membrane (biodegradable, 0.02mm) |
| Backing | Polyester-knitted, anti-slip |
| Fit Type | Fitted style with all-around elastic |
| Depth | Up to 40cm (16") mattress depth |
| Sizes | King, Queen, Full, Twin, Customized |
| Testing/Certifications | ISO 9001, OEKO-TEX 100, SGS Fluid Test |
| Washing Durability | 350+ home laundering cycles |
| Warranty | 5 years limited |
Perfect fit: king quilted mattress cover elasticity test
Features Visualized: Comparison and Distribution
Custom Solutions & OEM Service
As a specialist in quilted waterproof mattress cover development, BedEncasement offers one-stop OEM and ODM customization:
- Custom Sizes: King, Queen, Twin XL, specialty hospital beds
- Custom Quilting Patterns: Diamond, wave, square grids up to 15cm
- Multi-Level Waterproofing: Multi-depth TPU, layered membranes
- Material Upgrades: Choice of certified bamboo, organic cotton, recycled polyester
- Branding: Private labeling, full-color logo weaving/printing
- Bulk Packaging: Compressed, PE bags, illustrated retail boxes
- International Compliance: Supports ISO, OEKO-TEX, ASTM, and BS EN testing protocols
Case Study:
A Scandinavian hospital chain improved their patient comfort index by 27% and reduced cross-infection rates by 42% after deploying custom quilted waterproof mattress cover sets from BedEncasement. All covers underwent EN 13795 and ISO 16603 fluid resistance testing, ensuring extended use across hundreds of hospital beds.
A Scandinavian hospital chain improved their patient comfort index by 27% and reduced cross-infection rates by 42% after deploying custom quilted waterproof mattress cover sets from BedEncasement. All covers underwent EN 13795 and ISO 16603 fluid resistance testing, ensuring extended use across hundreds of hospital beds.
OEM branding available for waterproof fitted mattress protector projects
Application Scenarios & User Advantages
- Home Use: Protects against spills, bed-wetting, sweat, pets, for children/elderly
- Hotels & Hospitality: Ensures hygiene, extends mattress life, reinforces brand reputation
- Hospitals & Elderly Care: Infection control, easy sterilization, cost-efficient
- Dormitories: Bulk washable, simplifies bed changes
- Rental & Airbnb: Easy unit turnover, all-season use, prevents allergy build-up
All-around protection in Airbnb & rental environments
Industry Authority & Certifications
- Certifications: OEKO-TEX 100, ISO 9001, ISO 14001, SGS, FDA-compliant materials
- Brand Partnerships: Collaborating with Hilton Hotels, Bupa Healthcare, IKEA supply chain
- Service: Over 12 years’ mattress cover OEM/ODM
- Authoritative References: European Bed Manufacturers Association, Home Textile Product Test Reports
FAQs: Technical Terms & Practical Answers
Professional FAQ (Frequently Asked Questions)
Q1: What is the difference between a "quilted waterproof mattress cover" and a "quilted waterproof mattress protector"?
A: Both terms refer to bedding that shields a mattress from fluids and dirt, but "protector" often emphasizes the waterproof & allergen barrier, while "cover" may also stress comfort/appearance (e.g., decorative quilting).
Q2: What are the most common technical standards for quilted waterproof mattress covers?
A: Key standards: ISO 9001 (quality management), OEKO-TEX 100 (harmless chemicals), ASTM D2083 and EN 13795 (fluid penetration/wash durability).
Q3: Is the TPU membrane safe and eco-friendly?
A: Modern TPU (Thermoplastic Polyurethane) is PVC-free, phthalate-free, non-toxic and recyclable, making it compliant with EU REACH and ROHS.
Q4: What is the maximum washing temperature for these protectors?
A: Most quilted waterproof mattress cover can be machine washed at 60°C (140°F) without damage, and some withstand up to 90°C (194°F) for hospital use.
Q5: How is breathability achieved if the mattress is waterproof?
A: Through microporous TPU membranes (MVTR >1800g/㎡/day) – allowing vapor out but blocking liquids, measured per ISO 2528 or ASTM E96.
Q6: Are there options for fire-retardant or medical-grade materials?
A: Yes. Medical/hospital series available with antibacterial finishes, fire-barrier backing (compliant with BS7175, CAL TB117).
Q7: What is a fitted quilted mattress protector, and how does it differ from an encasement?
A: Fitted protectors have an elastic skirt around the mattress sides, covering the top & edges. Encasements zip around the entire mattress, sealing all six sides for allergen bedbug protection.
Delivery, Warranty, and Customer Support
- Production Lead-Time: 10-20 days for standard models, OEM available in 18-30 days
- Warranty: 5 years limited; covers waterproof integrity and fabrication defects
- Customer Support: 24/7 technical and after-sales support hotline
- Samples: Free standard samples (international shipping at cost)
- Return/Replacement: 30-day no-questions replacement for manufacturing defects
- Custom Projects: NDA, factory audits, testing data sheets available on request
Final Note & References:
For further reading and latest industry advancements, refer to:
For further reading and latest industry advancements, refer to:
- International Textile Manufacturers Federation Research Briefs – https://www.itmf.org/statistics/market-information/textile-industry/
- Mattress Industry Forum 2023 – Waterproof Mattress Covers https://www.themattressunderground.com/
- Bedding Product Testing Journal, Vol. 26, 2024 https://www.beddingtest.com/journal/2024
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